GEARBOX


PRINCIPLES OF OPERATION

FUNCTION : OIL WEAR COUNTER (AL4) AUTOADAPTIVE AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX


DATA - IDENTIFICATION

DIAGNOSIS OIL LEAK - AL4 AUTOMATIC GEARBOX

GENERAL (AUTOMATIC GEARBOX) - AL4 AUTOMATIC GEARBOX

IDENTIFICATION AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX

IDENTIFICATION CENTERING OF THE GEARBOX INPUT SHAFT IN THE CRANKSHAFT - MA GEARBOX

IDENTIFICATION OF TIGHTENING TORQUES GEARBOX CONTROLS - BE4 GEARBOX

IDENTIFICATION OF TIGHTENING TORQUES GEARBOX - MA GEARBOX

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) MANUAL GEARBOX - BE4 GEARBOX

PRESENTATION AL4 AUTOADAPTIVE AUTOMATIC GEARBOX - TU3JP ENGINE - AL4 AUTOMATIC GEARBOX - EMISSION CONTROL L4 - TU5JP4 ENGINE - AL4 AUTOMATIC GEARBOX - EMISSION CONTROL L4

PRESENTATION TOOLING GEARBOX - BE4 GEARBOX


CHECKS

CHECK : OIL TIGHTNESS OF THE ENGINES AND GEARBOXES

MECHANICAL ACTION FUNCTION : SHIFT-LOCK - AL4 AUTOMATIC GEARBOX


ADJUSTMENTS CHECK

CHECK - ADJUSTMENT INPUT SHAFT BEARINGS - BE4 GEARBOX


ADJUSTMENTS

ADJUSTMENT BALL BLADE - AL4 AUTOMATIC GEARBOX

ADJUSTMENT MULTI-FUNCTION SWITCH - AL4 AUTOMATIC GEARBOX

GEARBOX CONTROLS ADJUSTMENT - AL4 AUTOMATIC GEARBOX


REMOVAL-FITTING

ASSEMBLY GEARBOX CASING - MA GEARBOX

ASSEMBLY GEARBOX - MA GEARBOX

DISMANTLING GEARBOX - MA GEARBOX

DISMANTLING - ASSEMBLY CLUTCH HOUSING - BE4 GEARBOX

DISMANTLING - ASSEMBLY INPUT SHAFT - BE4 GEARBOX

DISMANTLING - ASSEMBLY INPUT SHAFT - MA GEARBOX

DISMANTLING - ASSEMBLY OUTPUT SHAFT - BE4 GEARBOX

DISMANTLING - ASSEMBLY SYNCHRONISERS - MA GEARBOX

DISMANTLING - REASSEMBLING OUTPUT SHAFT - MA GEARBOX

DISMANTLING-ASSEMBLY DIFFERENTIAL - MA GEARBOX

DISMANTLING-ASSEMBLY GEARBOX CASING - MA GEARBOX

DISMANTLING-REASSEMBLING GEARBOX CONTROLS - MA GEARBOX

DISMANTLING/ASSEMBLY DIFFERENTIAL BOX - BE4 GEARBOX

REFITTING INPUT, OUTPUT SHAFTS AND DIFFERENTIAL - MA GEARBOX

REMOVAL INPUT, OUTPUT SHAFTS AND DIFFERENTIAL - MA GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX FLUID TEMPERATURE SENSOR AUTOADAPTIVE (AL4) - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX INPUT SPEED SENSOR (AL4) - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING AUTOMATIC GEARBOX OIL PRESSURE SENSOR - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING DIFFERENTIAL BOX - BE4 GEARBOX

REMOVAL - REFITTING DRIVE SHAFTS - MA GEARBOX

REMOVAL - REFITTING GEAR CHANGE SHAFT SEAL - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX CASING - BE4R GEARBOX

REMOVAL - REFITTING GEARBOX CONTROLS - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX CONTROLS - MA GEARBOX

REMOVAL - REFITTING GEARBOX OUTPUT SPEED SENSOR - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING GEARBOX - BE4 GEARBOX

REMOVAL - REFITTING GEARBOX - MA GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER FLOW CONTROL SOLENOID - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HEAT EXCHANGER - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HYDRAULIC BLOCK HARNESSES - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING HYDRAULIC BLOCK - SOLENOID VALVES - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING INPUT AND OUTPUT SHAFTS - BE4R GEARBOX

REMOVAL - REFITTING MULTI-FUNCTION SWITCH - AL4 AUTOMATIC GEARBOX

REMOVAL - REFITTING POWER UNIT - D4D ENGINE - MERCOSUR

REMOVAL - REFITTING POWER UNIT - DW10TD ENGINE

REMOVAL - REFITTING POWER UNIT - DW8 ENGINE

REMOVAL - REFITTING POWER UNIT - EW10J4 ENGINE

REMOVAL - REFITTING POWER UNIT - TU ENGINE

REMOVAL - REFITTING VEHICLE SPEED SENSOR AUTOADAPTIVE AUTOMATIC GEARBOX (AL4) - AL4 AUTOMATIC GEARBOX


REPLACEMENT

DISMANTLING / ASSEMBLY GEARBOX - BE4R GEARBOX

REMOVAL - REFITTING DRIVE SHAFT SEALS - AL4 AUTOMATIC GEARBOX


DRAINING - FILLING - BLEEDING

DRAINING - FILLING - LEVEL GEARBOX - MA GEARBOX

DRAINING/REFILLING/CHECK OF LEVEL OIL - AL4 AUTOMATIC GEARBOX

GEARBOX CAPACITY


OVERHAUL

REMOVAL GEARBOX CASING - MA GEARBOX


PRECAUTIONS TO BE TAKEN

CLEANING AND REFITTING CONDITIONS GEARBOX - BE4R GEARBOX

CLEANING AND REFITTING CONDITIONS GEARBOX - MA GEARBOX


REPAIR PROCEDURE

GENERAL FUNCTION SHIFT-LOCK (AL4) - AL4 AUTOMATIC GEARBOX

REPAIR PROCEDURE MB3/4HP20 AUTOMATIC GEARBOX/(AL4) AUTOADAPTIVE AUTOMATIC GEARBOX - AL4 AUTOMATIC GEARBOX


SPECIAL TOOLS USED FOR REPAIRS

PRESENTATION TOOLING DRIVE SHAFTS - AL4 AUTOMATIC GEARBOX


MODIFICATIONS

MODIFICATION OIL CAPACITY - AL4 AUTOMATIC GEARBOX