C7AP0JV1 - 206
FITTING THE ELECTRIC WINDOW KIT
1 - COMPOSITION OF THE ELECTRIC WINDOW KIT
Part No. 9652.WE (3-door) .
Part No. 9652.XK (5-door) .
| description | reference | quantity |
|---|---|---|
| left-hand electric window mechanism | 1 | 1 |
| right-hand electric window mechanism | 2 | 1 |
| switch bracket | 3 | 1 |
| rocker switches | 4 | 2 |
| 4 pin relay | 5 | 1 |
| relay holder | 6 | 1 |
| connection clip on the relay-holder | 7 | 4 |
| fitted switch harness | 8 | 1 |
| fuse 30 A (+ battery) | 9 | 1 |
| fuse 10 A (ignition controlled +ve) | 10 | 1 |
| rivets (6,4 x 13) | 11 | 10 |
| 6,3 flat clip (for connection to the passenger compartment fuse box) | 12 | 2 |
| clip-holder 2,8 (electric window motor connections) | 13 | 2 |
| clip(s) 2,8 (electric window motor clip holder) | 14 | 4 |
| seal on wires | 15 | 4 |
| trim panel blanks | 16 | 2 |
| earth terminal | 17 | 1 |
| wire : red | 18 | 1 |
| wire : orange | 19 | 1 |
To be ordered (if necessary) 3-door :
To be ordered (if necessary) 5-door :
2 - ELECTRIC WINDOW FITTING METHOD
2 - 1 - SPECIAL TOOLS
Pneumatic riveter .
Punch : Part No. 9652.KK .
2 - 2 - REMOVAL OF THE MANUAL MECHANISM (ON THE LEFT AND RIGHT HAND DOORS)
Lower the glass approximately two thirds of its travel .
Remove : The trim pad .
Remove : The sealing sheet (By cutting the edge bead of adhesive using a cutter) .
Unclip the window (2 clips at (A)) .
Raise the window and retain it in the high position with adhesive tape (B) .
Drift out the rivet studs (C) before drilling out .
Unclip the mechanism cable retaining clip (D) .
Drill out the rivets (C) using a 6,4 mm drill bit .
Remove the manual window mechanism (E) .
Vacuum up the remains of the drilled out rivets .
Fit the electric window mechanism (F) to the door .
Position the rivets (C) to align each part of the mechanism .
Rivet .
Clip the mechanism cable retaining clip (D) and the window .
2 - 3 - ELECTRICAL CONNECTIONS
Disconnect the battery .
On the handbrake console, remove the box/rear blank (G) .
Fit the 2 electric window switches (4) on the switch bracket (3) .
Connect the harnesses (8) to the electric window switches (4) .
Route the harnesses (8) in the handbrake console as far as the bulkhead .
Route the 2 x 2 blue/black wires (motor supplies) towards the right and left hand door grommets .
Fit the bracket + switches assembly on the handbrake console .
2 - 4 - ROUTING OF HARNESSES
Unclip the door grommets (H) .
Unclip the connectors (I) by operating the lock (J) .
Route the 2 blue/black electric window motor wires and pass them into the grommets (H) .
2 - 5 - WIRING DIAGRAM
Disconnect the battery .
Remove the passenger compartment fuse box .
IMPERATIVE : check the polarity of the motors before fitting the connectors (13) .
(A)Red .
(B) Brown .
(C) Grey .
(D) Black .
(E) Blue .
(F) Orange .
2 - 6 - TEST(S) OF OPERATION
Connect the battery .
Check the polarity of the motors before fitting the connectors (13) .
(K) Black wire .
(L) Blue wire .
Fit the motor clip holders .
[1] Punch .
(M) Door panel .
Using the punch part number 9652.KK, drill out the window winder passage holes on the door panels aligning them and fit the blanks (16) .
If necessary : Replace the sealing sheets .
Refit the door trims .