B3FB19K1 - 206

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) BRAKES

1 - IDENTIFICATION

BRAKE DRUMS

REAR DISCS

ALL MODELS

2 - DATA

2 - 1 - FRONT BRAKES

engine code HFY - HFZ HFY - HFZ
engine type TU1JP
special features without ABS
to, 99 model year
from, 2000 model year
type of brakes solid disc solid disc
theoretical diameter (mm) 247 247
theoretical thickness (mm) 10 13
min.thickness (mm) 8 11
maximum run-out (mm) 0,05 0,05
variation in thickness
maximum (mm)
0,01 0,01
min.thickness (mm)
(brake pads)
2 2
brake calipers BOSCH S5 ZO BOSCH S5 ZO
piston diameter (mm) 48 48

engine code KFX - K6C KFX
engine type TU3JP
special features without ROLAND GARROS
type of brakes solid disc ventilated disc
theoretical diameter (mm) 247 247
theoretical thickness (mm) 13 20,4
min.thickness (mm) 11 18,4
maximum run-out (mm) 0,05 0,05
variation in thickness
maximum (mm)
0,01 0,01
min.thickness (mm)
(brake pads)
2 2
brake calipers BOSCH S5 ZO BOSCH S5 ZO
piston diameter (mm) 48 48

engine code KFX NFZ RFR
engine type TU3JP TU5JP90 EW10J4
special features AL4 autoadaptive automatic gearbox without without
type of brakes ventilated disc ventilated disc ventilated disc
theoretical diameter (mm) 247 247 266
theoretical thickness (mm) 20,4 20,4 20,4
min.thickness (mm) 18,4 18,4 18,4
maximum run-out (mm) 0,05 0,05 0,05
variation in thickness
maximum (mm)
0,01 0,01 0,01
min.thickness (mm)
(brake pads)
2 2 2
brake calipers BOSCH S5 ZO BOSCH S5 ZO BOSCH S5 ZO
piston diameter (mm) 48 48 54

engine code WJZ - WJY RHY
engine type DW8 DW10TD
special features without without
type of brakes ventilated disc ventilated disc
theoretical diameter (mm) 247 266
theoretical thickness (mm) 20,4 20,4
min.thickness (mm) 18,4 18,4
maximum run-out (mm) 0,05 0,05
variation in thickness
maximum (mm)
0,01 0,01
min.thickness (mm)
(brake pads)
2 2
brake calipers BOSCH S5 ZO BOSCH S5 ZO
piston diameter (mm) 48 54

2 - 2 - REAR BRAKES

engine code HFY - HFZ HFY - HFZ HFY - HFZ
engine type TU1JP
special features integral compensator load sensitive compensator ABS
compensator type integral with wheel cylinder load sensitive load sensitive
type of brakes hub-drum hub-drum hub-drum
disc nominal diameter (mm) N/A N/A N/A
theoretical thickness (mm) N/A N/A N/A
min.thickness (mm) N/A N/A N/A
maximum run-out (mm) N/A N/A N/A
variation in thickness
maximum (mm)
N/A N/A N/A
min.thickness (mm)
(brake pads)
N/A N/A N/A
brake calipers N/A N/A N/A
cylinder or piston diameter slave cylinder (mm) 20,6 19 20,6
theoretical diameter (drum) (mm) 180 180 203
max.diameter (mm) 183 183 205
maximum out-of-round (mm) 0,07 0,07 0,07
brake linings
thickness xwidth (mm)
5.15 x 30 5.15 x 30 3.4 x 36.3
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es) 2 notch(es)

engine code KFX - K6C KFX - K6C KFX - K6C
engine type TU3JP
special features integral compensator load sensitive compensator ABS
compensator type integral with wheel cylinder load sensitive load sensitive
type of brakes hub-drum hub-drum hub-drum
disc nominal diameter (mm) N/A N/A N/A
theoretical thickness (mm) N/A N/A N/A
min.thickness (mm) N/A N/A N/A
maximum run-out (mm) N/A N/A N/A
variation in thickness
maximum (mm)
N/A N/A N/A
min.thickness (mm)
(brake pads)
N/A N/A N/A
brake calipers N/A N/A N/A
cylinder or piston diameter slave cylinder (mm) 20,6 19 20,6
theoretical diameter (drum) (mm) 180 180 203
max.diameter (mm) 183 183 205
maximum out-of-round (mm) 0,07 0,07 0,07
brake linings
thickness xwidth (mm)
5.15 x 30 5.15 x 30 3.4 x 36.3
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es) 2 notch(es)

engine code NFZ NFZ NFZ
engine type TU5JP90
special features integral compensator load sensitive compensator ABS
compensator type integral with wheel cylinder load sensitive load sensitive
type of brakes hub-drum hub-drum hub-drum
disc nominal diameter (mm) N/A N/A N/A
theoretical thickness (mm) N/A N/A N/A
min.thickness (mm) N/A N/A N/A
maximum run-out (mm) N/A N/A N/A
variation in thickness
maximum (mm)
N/A N/A N/A
min.thickness (mm)
(brake pads)
N/A N/A N/A
brake calipers N/A N/A N/A
cylinder or piston diameter slave cylinder (mm) 20,6 19 20,6
theoretical diameter (drum) (mm) 180 180 203
max.diameter (mm) 183 183 205
maximum out-of-round (mm) 0,07 0,07 0,07
brake linings
thickness xwidth (mm)
5.15 x 30 5.15 x 30 3.4 x 36.3
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es) 2 notch(es)

engine code NFZ NFZ RFR
engine type TU5JP90 EW10J4
special features AL4 autoadaptive automatic gearbox AL4 autoadaptive automatic gearbox ABS
compensator type integral with wheel cylinder load sensitive load sensitive
type of brakes hub-drum hub-drum solid disc
disc nominal diameter (mm) N/A N/A 247
theoretical thickness (mm) N/A N/A 8
min.thickness (mm) N/A N/A 6
maximum run-out (mm) N/A N/A 0.05
variation in thickness
maximum (mm)
N/A N/A 0.01
min.thickness (mm)
(brake pads)
N/A N/A 2
brake calipers N/A N/A BOSCH SERIE 4G
cylinder or piston diameter slave cylinder (mm) 19 20,6 30
theoretical diameter (drum) (mm) 180 203 N/A
max.diameter (mm) 183 205 N/A
maximum out-of-round (mm) 0,07 0,07 N/A
brake linings
thickness xwidth (mm)
5.15 x 30 3.4 x 36.3 N/A
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es) 2 notch(es)

engine code WJZ - WJY WJZ - WJY WJZ - WJY
engine type DW8
special features integral compensator load sensitive compensator ABS
compensator type integral with wheel cylinder load sensitive load sensitive
type of brakes hub-drum hub-drum hub-drum
disc nominal diameter (mm) N/A N/A N/A
theoretical thickness (mm) N/A N/A N/A
min.thickness (mm) N/A N/A N/A
maximum run-out (mm) N/A N/A N/A
variation in thickness
maximum (mm)
N/A N/A N/A
min.thickness (mm)
(brake pads)
N/A N/A N/A
brake calipers N/A N/A N/A
cylinder or piston diameter slave cylinder (mm) 19 19 20,6
theoretical diameter (drum) (mm) 180 180 203
max.diameter (mm) 183 183 205
maximum out-of-round (mm) 0,07 0,07 0,07
brake linings
thickness xwidth (mm)
5.15 x 30 5.15 x 30 3.4 x 36.3
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es) 2 notch(es)

engine code RHY RHY
engine type DW10TD
special features without load sensitive compensator
compensator type integral with wheel cylinder load sensitive
type of brakes hub-drum hub-drum
disc nominal diameter (mm) N/A N/A
theoretical thickness (mm) N/A N/A
min.thickness (mm) N/A N/A
maximum run-out (mm) N/A N/A
variation in thickness
maximum (mm)
N/A N/A
min.thickness (mm)
(brake pads)
N/A N/A
brake calipers N/A N/A
cylinder or piston diameter slave cylinder (mm) 20,6 20,6
theoretical diameter (drum) (mm) 203 203
max.diameter (mm) 205 205
maximum out-of-round (mm) 0,07 0,07
brake linings
thickness xwidth (mm)
3.4 x 36.3 3.4 x 36.3
handbrake adjustment (start of friction) 2 notch(es) 2 notch(es)

3 - TIGHTENING TORQUES

3 - 1 - FRONT BRAKES

reference/description da.Nm
special features without
(2) front brake discs fasteners 1
(3) front caliper fastening 3
(4) front brake caliper bracket fastening to pivot 10.5
(5) brake servo unit fastener 2
(6) master cylinder fastener 2
(7) pedal shaft nut 1.5
(8) vacuum pump fastener 2
(9) brake pipe unions 1.5
(10) ABS sensor 0.9
(11) pedal bracket 0.8

3 - 2 - REAR BRAKES

reference/description da.Nm
special features without
(15) rear brake backplate fastener 3.5
(16) wheel slave cylinder fastener 0.8
(17) drum fastener 20
(18) rear caliper fastener 11
(19) rear brake disc fastener 1
(20) brake compensator fastener 1.75
(21) compensator adjustment 1.3
(22) compensator spring 1.75
(23) ABS sensor fastener 0.9
(24) handbrake lever fastening 1.5
(9) brake pipe unions 1.5