B1GI0NK1 - 206 D4D ENGINE MERCOSUR
DRAINING - FILLING - BLEEDING COOLING SYSTEM
1 - SPECIAL TOOLS

[1] filling cylinder (-).0173 .
2 - DRAINING
WARNING : the draining operation is carried out when cold .
Remove :

Open the bleed screws (1) .
NOTE : fit a pipe to the outlet to allow clean drainage of the system .

Disconnect the radiator bottom hose (2) .
Close the bleed screws .
3 - FILLING AND BLEEDING THE SYSTEM
Before any re-filling operation, flush the cooling circuit with clean water .
WARNING : check the cooling system for leaks .

Fit the filling cylinder [1] to the filler opening .
Open the bleed screws (1) .
Place a pipe on the water outlet housing bleed screw to prevent the fluid running onto the cluch .
Fill the circuit slowly with coolant .
Close the bleed screws in the order in which the liquid flows without bubbles .
Refit the air cleaner housing .
The filling cylinder must be filled to the 1 litre mark to bleed the heater matrix correctly .
Start the engine .
Maintain a speed between 1500 and 2000 rpm until the end of the second cooling cycle (the cooling fan(s) cutting in then stopping) while keeping the filling cylinder full to the 1 litre mark .
Stop the engine .
Remove the filling cylinder .
Tighten : The expansion chamber plug .
If necessary fill up to the level of the maximum mark (Engine cold) .