B1CS00K1 - 206 TU ENGINE

REASSEMBLY ENGINE (ENGINE DRESS)

1 - REASSEMBLY

Fit :

• the timing covers (1)

Tighten the bolts (0.8) to daN.m .

IMPERATIVE : the later stainless steel gasket has pressings at (A) round the gas passage openings, the domed side of the stainless steel gasket must be fitted towards the exhaust manifold .

Fit :

• the (3) exhaust manifold gaskets
• the exhaust manifold (4)

WARNING : there are 2 types of exhaust manifold securing nut .

(5)Short nut :

• tightening torque : 2.5 da.Nm

(6) Long nut :

• tightening torque : 1.6 da.Nm

Check that the components of the injection rail are positioned correctly and that the injector O-rings are in good condition .

Fit :

• the injection pipe (11)

Tighten the bolts (0.7) to daN.m .

Fit new rubber joints to the inlet manifold .

Fit :

• the inlet manifold (12)

Tighten the bolts (0.8) to daN.m .

Check that the injection rail/manifold connection is positioned correctly .

Tightening torque 0.8 da.Nm .

Fit :

• the coolant temperature sensor (13)

Tightening torque 2.5 da.Nm .

Fitting (B) :

• coat the surfaces of the coolant outlet housing with a thin layer of silicon paste (E10)

Fitting (C) :

• fit a new thermostat in the thermostat housing, check that the sealing joint is present
• coat the surfaces of the two housings with a thin layer of silicon compound (E10)

Fit :

• the unit (14)

Tighten the bolts to 0.8 da.Nm .

Water outlet housing (Fitting (B)) .

There are various coolant outlet end pieces with an integral thermostat .

IMPERATIVE : fit a new coolant outlet end piece to the coolant outlet housing - check that the sealing joint is present .

Tightening torque 0.8 da.Nm .

(14) Water outlet housing .

(15) Straight coolant outlet end piece (According to vehicle) .

(16) Angled coolant outlet end piece (According to vehicle) .

IMPERATIVE : the coolant outlet housings (E) equipped with a type heater matrix take-off must be fitted with a coolant outlet end piece equipped with a type lug .

The coolant outlet housings (G) equipped with a type heater matrix take-off must be fitted with a coolant outlet end piece equipped with a type lug .

Fit :

• the lifting plates (17)
• tighten the bolts to 3 da.Nm

Fit :

• the spark plugs (tightening torque 2.8 da.Nm)
• the compact coil unit (18) (depending on engine)

Tighten the bolts to 0.8 da.Nm .

Fit :

• the cowling and the coil (19) (depending on engine)

Tighten the bolts to 0.5 da.Nm + .

Fit :

• the knock sensor (20)

Tightening torque 2 da.Nm .

Fit :

• the heat shield (21)

Tighten the bolts to 0.8 da.Nm .

Fit the dipstick tube (22) (seal to the cylinder block with RECTIJOINT adhesive paste) .

Fit :

• the dipstick (23)

Fit :

• the electric gauge (24) (according to specification)

Tightening torque 2.7 da.Nm .

Fit :

• the heat exchanger (25) (according to specification)
• the nipple (26) (according to specification)

Tightening torque 0.8 da.Nm + .

Fit :

• a new oil filter (27)
• the oil pressure switch (28)

Tightening torque 2.5 da.Nm .

Fit :

• the deflector plate (29)
• the two spacers (30)
• the cylinder head cover (31) with a new joint

Cylinder head cover with 8 mm diameter securing hole .

Fit new sealing washers under the nuts .

Tightening torque 1.6 da.Nm .

Cylinder head cover with 6 mm diameter securing hole .

The new cylinder head covers can be identified by their securing hole diameter of 8 instead of .

The new studs are stepped, diameter 6 X 8 .

The new blind nuts have integral seals .

Tightening torque 0.7 da.Nm .