B1BJ0LK1 - 206 TU ENGINE
MATCHING MAIN BEARING SHELLS (ENGINE WITH IDENTIFICATION)
There are 2 different cases :
Markings on the cylinder block and crankshaft enable matching .
1 - ENGINE IDENTIFICATION
Zone A :
Zone B :
2 - IDENTIFICATION (HALF SHELLS)
A paint mark at (C) identifies the grade .
3 - MATCHING TABLE
3 - 1 - CAST-IRON CYLINDER BLOCK
Category (A) : Blue marking .
Category (B) : Black identification mark .
Category (C) : Green marking .
Half shells, Bearing cap .
Example : if the first crankshaft letter is (S) and the cylinder block (E) :
Cylinder block shells :
| original size | ||||
|---|---|---|---|---|
| half shell grades : original size | bearing cap shells | |||
| half shells (reference) |
smooth (black) grooved (black) |
smooth (blue) grooved (blue) |
smooth (black) grooved (black) |
smooth (green) grooved (green) |
| category | B | A | B | C |
| thickness | 1,858 mm | 1,844 mm | 1,858 mm | 1,869 mm |
IMPERATIVE : the half shells must be fitted in the correct locations .
Bearings 1 - 3 - 5 = smooth shells (cylinder block and bearing caps) .
Bearings 2 - 4 = grooved shells (cylinder block and bearing caps) .
| repair size | ||||
|---|---|---|---|---|
| cylinder block shells | bearing cap shells | |||
| half shells (reference) |
smooth (black) grooved (black) |
smooth (blue) grooved (blue) |
smooth (black) grooved (black) |
smooth (green) grooved (green) |
| category | Y(*) | Z(*) | Y(*) | X(*) |
| thickness | 2,008 mm | 1,994 mm | 2,008 mm | 2,019 mm |
| (*)-letter (R) stamped on back of shell | ||||
3 - 2 - ALUMINIUM CYLINDER BLOCK
Category (A) : Reference - Blue .
Category (B) : Reference - Blue .
Category (C) : Reference - Black .
Category (D) : Reference - Yellow .
Category (E) : Reference - Green .
Category (G) : Reference - White .
Cylinder block shells :
Bearing cap : Example : if the first crankshaft letter is (S) and the cylinder block (E) :
| original size | |||||||
|---|---|---|---|---|---|---|---|
| bearing cap shells | cylinder block shells | ||||||
| category | A | B | C | D | E | G | C |
| thickness | 1,823 | 1,829 | 1,835 | 1,841 | 1,847 | 1,853 | 1,835 |
| mark | blue | orange | black | yellow | green | white | black |
IMPERATIVE : the half shells must be fitted in the correct locations .
Bearings 1 - 3 - 5 = smooth shells (cylinder block and bearing caps) .
Bearings 2 - 4 = grooved shells (cylinder block and bearing caps) .
| repair size | ||||
|---|---|---|---|---|
| bearing cap shells | cylinder block shells | |||
| category | U(*) | W(*) | Y(*) | W(*) |
| thickness | 1,973 | 1,985 | 1,998 | 1,985 |
| mark | blue | black | green | black |
| (*)-letter (R) stamped on back of shell | ||||