C4BH2BF1 - 206

REPLACEMENT REAR SIDE MEMBER

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Replacement :

- tail panel assembly

2 - IDENTIFICATION OF REPLACEMENT PARTS

Rear side member assembly .

3 - COMPOSITION

(1) Rear side member .

(2) Exhaust rear bracket .

4 - PART(S) REQUIRED TO CARRY OUT THE OPERATION

Rear side member assembly .

5 - CUTTING OUT

Cut out by milling out the spot welds .

Cut out by milling out the spot welds .

Remove the component .

6 - SEPARATING

Prepare the mating edges .

Prepare the mating edges .

Protect the edges of the original and the new parts with welding primer .

7 - ADJUSTMENT

Fit :

- the assembled rear side member
- the tail panel assembly

Check the clearances .

Remove :

- the tail panel assembly

8 - WELDING

MIG plug weld (At A) .

Grind the plug welds .

Spot weld at (B) (Using AB1 equipment) .

MIG plug weld (At C) .

Grind the plug welds .

Spot weld at (D) (Using AB1 equipment) .