B3FB19K1 - 206

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) BRAKES

1 - IDENTIFICATION

BRAKE DRUMS

REAR DISCS

ALL MODELS

2 - DATA

2 - 1 - FRONT BRAKES

engine code | HFY - HFZ | HFY - HFZ
--- | --- | ---
engine type | TU1JP
special features | without ABS to, 99 model year | from, 2000 model year
type of brakes | solid disc | solid disc
theoretical diameter (mm) | 247 | 247
theoretical thickness (mm) | 10 | 13
min.thickness (mm) | 8 | 11
maximum run-out (mm) | 0,05 | 0,05
variation in thickness maximum (mm) | 0,01 | 0,01
min.thickness (mm) (brake pads) | 2 | 2
brake calipers | BOSCH S5 ZO | BOSCH S5 ZO
piston diameter (mm) | 48 | 48

engine code | KFX - K6C | KFX
--- | --- | ---
engine type | TU3JP
special features | without | ROLAND GARROS
type of brakes | solid disc | ventilated disc
theoretical diameter (mm) | 247 | 247
theoretical thickness (mm) | 13 | 20,4
min.thickness (mm) | 11 | 18,4
maximum run-out (mm) | 0,05 | 0,05
variation in thickness maximum (mm) | 0,01 | 0,01
min.thickness (mm) (brake pads) | 2 | 2
brake calipers | BOSCH S5 ZO | BOSCH S5 ZO
piston diameter (mm) | 48 | 48

engine code | KFX | NFZ | RFR
--- | --- | --- | ---
engine type | TU3JP | TU5JP90 | EW10J4
special features | AL4 autoadaptive automatic gearbox | without | without
type of brakes | ventilated disc | ventilated disc | ventilated disc
theoretical diameter (mm) | 247 | 247 | 266
theoretical thickness (mm) | 20,4 | 20,4 | 20,4
min.thickness (mm) | 18,4 | 18,4 | 18,4
maximum run-out (mm) | 0,05 | 0,05 | 0,05
variation in thickness maximum (mm) | 0,01 | 0,01 | 0,01
min.thickness (mm) (brake pads) | 2 | 2 | 2
brake calipers | BOSCH S5 ZO | BOSCH S5 ZO | BOSCH S5 ZO
piston diameter (mm) | 48 | 48 | 54

engine code | WJZ - WJY | RHY
--- | --- | ---
engine type | DW8 | DW10TD
special features | without | without
type of brakes | ventilated disc | ventilated disc
theoretical diameter (mm) | 247 | 266
theoretical thickness (mm) | 20,4 | 20,4
min.thickness (mm) | 18,4 | 18,4
maximum run-out (mm) | 0,05 | 0,05
variation in thickness maximum (mm) | 0,01 | 0,01
min.thickness (mm) (brake pads) | 2 | 2
brake calipers | BOSCH S5 ZO | BOSCH S5 ZO
piston diameter (mm) | 48 | 54

2 - 2 - REAR BRAKES

engine code | HFY - HFZ | HFY - HFZ | HFY - HFZ
--- | --- | --- | ---
engine type | TU1JP
special features | integral compensator | load sensitive compensator | ABS
compensator type | integral with wheel cylinder | load sensitive | load sensitive
type of brakes | hub-drum | hub-drum | hub-drum
disc nominal diameter (mm) | N/A | N/A | N/A
theoretical thickness (mm) | N/A | N/A | N/A
min.thickness (mm) | N/A | N/A | N/A
maximum run-out (mm) | N/A | N/A | N/A
variation in thickness maximum (mm) | N/A | N/A | N/A
min.thickness (mm) (brake pads) | N/A | N/A | N/A
brake calipers | N/A | N/A | N/A
cylinder or piston diameter slave cylinder (mm) | 20,6 | 19 | 20,6
theoretical diameter (drum) (mm) | 180 | 180 | 203
max.diameter (mm) | 183 | 183 | 205
maximum out-of-round (mm) | 0,07 | 0,07 | 0,07
brake linings thickness xwidth (mm) | 5.15 x 30 | 5.15 x 30 | 3.4 x 36.3
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es) | 2 notch(es)

engine code | KFX - K6C | KFX - K6C | KFX - K6C
--- | --- | --- | ---
engine type | TU3JP
special features | integral compensator | load sensitive compensator | ABS
compensator type | integral with wheel cylinder | load sensitive | load sensitive
type of brakes | hub-drum | hub-drum | hub-drum
disc nominal diameter (mm) | N/A | N/A | N/A
theoretical thickness (mm) | N/A | N/A | N/A
min.thickness (mm) | N/A | N/A | N/A
maximum run-out (mm) | N/A | N/A | N/A
variation in thickness maximum (mm) | N/A | N/A | N/A
min.thickness (mm) (brake pads) | N/A | N/A | N/A
brake calipers | N/A | N/A | N/A
cylinder or piston diameter slave cylinder (mm) | 20,6 | 19 | 20,6
theoretical diameter (drum) (mm) | 180 | 180 | 203
max.diameter (mm) | 183 | 183 | 205
maximum out-of-round (mm) | 0,07 | 0,07 | 0,07
brake linings thickness xwidth (mm) | 5.15 x 30 | 5.15 x 30 | 3.4 x 36.3
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es) | 2 notch(es)

engine code | NFZ | NFZ | NFZ
--- | --- | --- | ---
engine type | TU5JP90
special features | integral compensator | load sensitive compensator | ABS
compensator type | integral with wheel cylinder | load sensitive | load sensitive
type of brakes | hub-drum | hub-drum | hub-drum
disc nominal diameter (mm) | N/A | N/A | N/A
theoretical thickness (mm) | N/A | N/A | N/A
min.thickness (mm) | N/A | N/A | N/A
maximum run-out (mm) | N/A | N/A | N/A
variation in thickness maximum (mm) | N/A | N/A | N/A
min.thickness (mm) (brake pads) | N/A | N/A | N/A
brake calipers | N/A | N/A | N/A
cylinder or piston diameter slave cylinder (mm) | 20,6 | 19 | 20,6
theoretical diameter (drum) (mm) | 180 | 180 | 203
max.diameter (mm) | 183 | 183 | 205
maximum out-of-round (mm) | 0,07 | 0,07 | 0,07
brake linings thickness xwidth (mm) | 5.15 x 30 | 5.15 x 30 | 3.4 x 36.3
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es) | 2 notch(es)

engine code | NFZ | NFZ | RFR
--- | --- | --- | ---
engine type | TU5JP90 | EW10J4
special features | AL4 autoadaptive automatic gearbox | AL4 autoadaptive automatic gearbox | ABS
compensator type | integral with wheel cylinder | load sensitive | load sensitive
type of brakes | hub-drum | hub-drum | solid disc
disc nominal diameter (mm) | N/A | N/A | 247
theoretical thickness (mm) | N/A | N/A | 8
min.thickness (mm) | N/A | N/A | 6
maximum run-out (mm) | N/A | N/A | 0.05
variation in thickness maximum (mm) | N/A | N/A | 0.01
min.thickness (mm) (brake pads) | N/A | N/A | 2
brake calipers | N/A | N/A | BOSCH SERIE 4G
cylinder or piston diameter slave cylinder (mm) | 19 | 20,6 | 30
theoretical diameter (drum) (mm) | 180 | 203 | N/A
max.diameter (mm) | 183 | 205 | N/A
maximum out-of-round (mm) | 0,07 | 0,07 | N/A
brake linings thickness xwidth (mm) | 5.15 x 30 | 3.4 x 36.3 | N/A
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es) | 2 notch(es)

engine code | WJZ - WJY | WJZ - WJY | WJZ - WJY
--- | --- | --- | ---
engine type | DW8
special features | integral compensator | load sensitive compensator | ABS
compensator type | integral with wheel cylinder | load sensitive | load sensitive
type of brakes | hub-drum | hub-drum | hub-drum
disc nominal diameter (mm) | N/A | N/A | N/A
theoretical thickness (mm) | N/A | N/A | N/A
min.thickness (mm) | N/A | N/A | N/A
maximum run-out (mm) | N/A | N/A | N/A
variation in thickness maximum (mm) | N/A | N/A | N/A
min.thickness (mm) (brake pads) | N/A | N/A | N/A
brake calipers | N/A | N/A | N/A
cylinder or piston diameter slave cylinder (mm) | 19 | 19 | 20,6
theoretical diameter (drum) (mm) | 180 | 180 | 203
max.diameter (mm) | 183 | 183 | 205
maximum out-of-round (mm) | 0,07 | 0,07 | 0,07
brake linings thickness xwidth (mm) | 5.15 x 30 | 5.15 x 30 | 3.4 x 36.3
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es) | 2 notch(es)

engine code | RHY | RHY
--- | --- | ---
engine type | DW10TD
special features | without | load sensitive compensator
compensator type | integral with wheel cylinder | load sensitive
type of brakes | hub-drum | hub-drum
disc nominal diameter (mm) | N/A | N/A
theoretical thickness (mm) | N/A | N/A
min.thickness (mm) | N/A | N/A
maximum run-out (mm) | N/A | N/A
variation in thickness maximum (mm) | N/A | N/A
min.thickness (mm) (brake pads) | N/A | N/A
brake calipers | N/A | N/A
cylinder or piston diameter slave cylinder (mm) | 20,6 | 20,6
theoretical diameter (drum) (mm) | 203 | 203
max.diameter (mm) | 205 | 205
maximum out-of-round (mm) | 0,07 | 0,07
brake linings thickness xwidth (mm) | 3.4 x 36.3 | 3.4 x 36.3
handbrake adjustment (start of friction) | 2 notch(es) | 2 notch(es)

3 - TIGHTENING TORQUES

3 - 1 - FRONT BRAKES

reference/description | da.Nm
--- | ---
special features | without
(2) front brake discs fasteners | 1
(3) front caliper fastening | 3
(4) front brake caliper bracket fastening to pivot | 10.5
(5) brake servo unit fastener | 2
(6) master cylinder fastener | 2
(7) pedal shaft nut | 1.5
(8) vacuum pump fastener | 2
(9) brake pipe unions | 1.5
(10) ABS sensor | 0.9
(11) pedal bracket | 0.8

3 - 2 - REAR BRAKES

reference/description | da.Nm
--- | ---
special features | without
(15) rear brake backplate fastener | 3.5
(16) wheel slave cylinder fastener | 0.8
(17) drum fastener | 20
(18) rear caliper fastener | 11
(19) rear brake disc fastener | 1
(20) brake compensator fastener | 1.75
(21) compensator adjustment | 1.3
(22) compensator spring | 1.75
(23) ABS sensor fastener | 0.9
(24) handbrake lever fastening | 1.5
(9) brake pipe unions | 1.5