C4DH0AF1 - 206

REPLACEMENT ROOF

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Removal-fitting :

- windscreen
- quarter light
- sun roof (according to specification)
- aerial
- roof finishing seal
- tailgate

Remove-refit trim :

- the roof

Detach :

- the electrical harnesses
- the aerial cable

2 - IDENTIFICATION OF REPLACEMENT PARTS

Roof .

3 - PART(S) REQUIRED TO CARRY OUT THE OPERATION

Roof .

4 - CUTTING OUT

Cut out by milling out the spot welds .

Cut out by milling out the spot welds .

Cut out by milling out the spot welds (symmetrical cuts) .

Cut out the beads of adhesive .

Cut out the beads of adhesive .

Remove the roof .

5 - SEPARATING

Prepare the mating edges .

Prepare the mating edges .

6 - ADJUSTMENT

Fit the roof panel .

Clearance check .

Remove the roof .

Apply supporting structural adhesive .

Apply supporting structural adhesive .

Fit the roof panel .

7 - WELDING

Spot weld (Using AB1 equipment) .

Spot weld (Using AB1 equipment) .

Spot weld (Using AB1 equipment) .

Symmetrical welding .

8 - SEALING

Apply mastic sealant .