C5CG14F1 - 206 CABRIOLET

REMOVAL - REFITTING REAR SCREEN

1 - REMOVAL

Remove :

- THE REAR SCREEN INTERIOR TRIM
- THE REAR SCREEN EXTERNAL TRIM

Disconnect the heated screen electrical connections .

Seat the tab against the glass .

Open the luggage compartment .

Cover the tip of the awl with soapy water .

ROUTE THE AWL [1C] ACROSS THE BEAD OF ADHESIVE, IN THE LEFT LOWER CORNER, FROM THE INSIDE OUTWARDS .

Thread the cutting wire into the awl and pass it towards the interior (approximately 50 cm) .

Secure the wire on one of the rear quarter panel trim brackets .

On the outside, route the cutting-out wire around the screen, following the arrows .

USING THE AWL, ROUTE THE END OF THE CUTTING-OUT WIRE ACROSS THE BEAD OF ADHESIVE, IN THE LEFT LOWER CORNER (50 CM APPROXIMATELY) AND SECURE IT TO THE TOOL [1A] .

WARNING : when the cutting-out wire is tensioned, ensure that the wire is correctly placed under the screen .

Start cutting out as far as the top left corner .

Move the tool [1a] ; Continue to cut-out .

Move the tool [1b] .

Secure the tool [1a] .

Observe the correct routing of the wire .

Continue to cut-out .

As soon as the wire is no longer being guided, move the tools [1a] - [1b] .

Move the tools [1a] - [1b] .

Observe the correct routing of the wire .

Continue to cut-out .

Move the tools [1a] - [1b] .

Observe the correct routing of the wire .

Continue to cut-out .

Move the tools [1a] - [1b] .

Observe the correct routing of the wire .

Continue to cut-out .

Move the tools [1a] - [1b] .

Observe the correct routing of the wire .

Finish the cutting out .

Remove the screen using the suction cups [4] .

2 - REFITTING

2 - 1 - RE-USED REAR SCREEN

Smooth the beads of adhesive on the glass and the flange with the electric knife fitted with [15] blade no. 146; do not totally remove the residue .

NOTE : the residue improves bonding of adhesive and sealing products .

WARNING : do not apply primer to the surface to be bonded and do not treat it with the cleaning solvent .

2 - 2 - NEW REAR SCREEN

In the event of new glass :

- CLEAN THE BONDING AREA AROUND THE EDGE OF THE GLASS WITH DEGREASING AGENT
- APPLY THE GLASS PRIMER
- drying time: approximately 10 minutes

Windscreen aperture flange reworked :

- carry out the anti-corrosion and paint operations
- clean the reworked area with the degreasing agent
- apply the steel primer
- drying time: approximately 10 minutes

Line up the screen on the windscreen aperture .

Slightly open the boot lid .

Put adhesives (1) at (A) (boundary marks for definitive positioning of the screen) .

Cut the tape .

Position the 5 support wedges (2) .

WARNING : observe the correct distances of the bead of adhesive from the edges of the glass .

Fit the mastic mixer assembly to the extruder gun .

Take the nozzle supplied in the bonding kit .

Cut the nozzle to 8 mm dia. at 12 mm from the tip : USING THE PLIERS [7] .

Apply the bead of adhesive .

IMPERATIVE : no more than 8 minutes must elapse between applying the mastic and positioning the glass (for the quick bonding adhesive mastics) .

Position the glass opposite the boundary marks .

EXERT A CONSTANT PRESSURE USING THE SUCTION CUPS WITH WIRES [5] .

Add 3 adhesive strips (3) in the centre of the screen .

Allow to dry according to the instructions in the adhesive kit .

Continue the fitting operations in the reverse order to removal .