C5CG0VF1 - 206

REMOVAL - REFITTING WINDSCREEN

1 - TOOLS GLASS

1 - 1 - TOOLING

[1] Assembly : FEIN electric knife .

Contents of kit :

- [1a] electric knife only
- [1b] sharpening stones
- [1c] spanner

[2] Assembly : EQUALIZER electric knife .

Contents of kit :

- [2a] electric knife only
- [2b] blades
- [2c] key
- [2d] protective goggles

[3] Wiper arm extractor (-).1335 .

Jointed suction caps [4] .

Suction caps with wires [5] .

1 - 2 - BONDING KIT

[6] Adhesive kit (quick set) :

- [6a] ) adhesive mastic (220 ml) (or : 450 ml) (x)
- [6b] red coloured metal primer (for pre-coated metal)
- [6c] glass primer colour green
- [6d] degreaser colour yellow
- [6e] application pad
- [6f] piano wire
- [6g] cleaning paper
- [6h] nozzles (mm)

[7] gun .

Use :

- (x) : (220 ml) quarter light
- (x) : (450 ml) windscreen (or : rear screen

[8] Adhesive kit (quick set) :

- [8a] operating instructions
- [8b] mixer
- [8c] ) adhesive mastic (400 ml)
- [8d] degreaser colour yellow
- [8e] protective gloves
- [8f] cleaning paper
- [8g] piano wire
- [8h] glass primer/paint coloured black
- [8i] nozzles (mm)
- [8j] application pad

[9] gun .

NOTE : the following single component adhesives can be used .

[10] Compressed air gun .

[11] Cartridge heater (To pre-heat the ultra-rapid cartridges) .

Bonding kit :

- ultra-rapid cartridge
- rapid cartridge
- standard cartridge

1 - 3 - SPECIAL TOOLS

[12] U-shaped blade No. 79 .

[13] Shovel blade No. 146 .

[14] Set of windscreen support shims (In kit (-).1347) .

2 - REMOVAL

Remove :

- the screen-washer pipe
- the fasteners (1) (bonnet)
- the bonnet (2)
- the bonnet seal
- the wiper blade/arm assemblies (3) using the extractor [3] (-).1335
- the scuttle grille (5)
- the interior screen pillars

Remove :

- the clip (6) belonging to the trim (8)
- the bezel (8)
- the shaped section (7)

Place adhesive strips at the top and bottom which will serve as markers for the final position of the screen .

Cut out the markers .

IMPERATIVE : rain sensor : secure the supply wire to the roof console with adhesive tape to avoid damaging it when cutting out the windscreen .

WARNING : gloves and protective goggles must be worn for the following operations .

Fit the blade [12] to the electric knife .

Insert the blade in the bead of adhesive at the top of the screen .

Direction of cutting-out (A - B - C) .

NOTE : cut out only the side and bottom parts from outside .

*CD : On the right-hand side .

*CG : On the left-hand side .

Secure the retaining shims [14] at D to support and position the screen when refitting it .

Continue the cutting-out operation at the top of the screen, still from the outside .

Remove the windscreen .

2 - 1 - PREPARATION OF FLANGE AND SCREEN

Protect the fascia .

Fit the blade [13] to the electric knife N°146 .

Level off the beads of adhesive on the windscreen and the flange .

NOTE : when replacing the windscreen : offer up the windscreen to the aperture; place adhesive strips at the top and bottom which will serve as markers for the final position of the screen .

Touch up with anti-corrosion product .

Degrease the flange and the windscreen with the product selected from the adhesive kit .

Allow to dry for 10 mn .

Apply the metal and glass primers selected from the adhesive kit .

Position the shims at the points indicated on the lower flange .

3 - REFITTING

Fit the mastic mixer assembly to the extruder gun .

Take the nozzle supplied in the bonding kit .

Apply the bead of adhesive :

- at E (15 mm from the edge)
- at F (10 mm from the edge)
- at G (20 mm from the edge)

Refit the section (7) on the windscreen .

IMPERATIVE : no more than 8 minutes must elapse between applying the mastic and positioning the glass (for the quick bonding adhesive mastics) .

Offer up the glass to the aperture opposite the markers H (Using the suction cups [4]) .

Exert a constant pressure using the suction cups with wires [5] .

Allow to dry according to the instructions in the adhesive kit .

Remove the shims [14] holding the glass .

After carrying out the operations above : .

Proceed in the reverse order to removal .