C7AP0HV1 - 206

FITTING THE 3 DOOR CENTRAL LOCKING KIT

1 - COMPOSITION OF THE CENTRAL LOCKING KIT

1 - 1 - 3 DOOR KIT

Basic kit (Actuators + Harnesses) : Part No. 9652.TY .

Actuator rods kit : Part No. 9652.WF .

NOTE : the crossed out parts are not used for fitting this kit .

description | reference | quantity
--- | --- | ---
5 wire actuator | 1 | 2
2 wire actuator | 2 | 1
electronic unit | 3 | 1
radio control | 4 | 2
diode with harness | 5 | 1
key-ring | 6 | 2
see-through label | 7 | 2
plastic clip | 8 | 7
RAYCHEM sleeve (yellow 10.12) | 9 | 1 (not used)
RAYCHEM sleeve (blue 14.16) | 10 | 3 (not used)
RAYCHEM sleeve (pink 18.22) | 11 | 12
8 mm diameter blue earth terminal | 12 | 1
fuse holder | 13 | 2 (not used)
fuse 15 A | 14 | 2
clip(s) | 15 | 5 (not used)
4,5 x 30 cross-head screw(s) | 16 | 6
4,2 x 16 cross-head screw(s) | 17 | 6
metal nut | 18 | 6
rod clamping block | 19 | 3
socket head bolt(s) (4 x 0,70) | 20 | 6
securing clip(s) | 21 | 2 (not used)
front doors harness | 22 | 1
tailgate harness | 23 | 1
actuators securing bar | 24 | 3
250 mm retractable cable sleeve | 30 | 1

description | reference | quantity
--- | --- | ---
front door actuator rods (3-door) | 25 | 2
front door actuator rods (5-door) | 26 | 2
rear door actuator rods (5-door) | 27 | 2
tailgate actuator rod (3 and 5 door) | 28 | 1
clip(s) 6,3 (battery +ve and ACC +ve connection on the passenger compartment fuse box) | 29 | 2

2 - CENTRAL LOCKING FITTING METHOD : 9652.TY KIT + 9652.WF KIT (3-DOOR)

Disconnect the battery .

2 - 1 - COMPONENTS TO BE REMOVED

Front doors .

Remove the door inner panels .

Remove the sealing sheets from the doors by cutting the bead of adhesive .

Remove the grommets (A) from the doors .

Disconnect the speaker harnesses (B) by operating the lock (C) .

Remove the passenger compartment fuse box .

Tailgate .

Remove the tailgate trim .

Remove the left rear quarter panel trim .

Remove the tailgate grommet (E) .

2 - 2 - FITTING THE CENTRAL LOCKING KIT

Secure the central locking module (3) close to the passenger compartment fuse box .

Connect the harness to the module (according to the wiring diagram) .

2 - 3 - POSITIONING THE ACTUATORS

Front doors .

Actuators fitting method : On the front doors :

- mark and drill the actuators mounting holes in accordance with the diagrams
- protect the drilled holes using an anti-corrosion product

Secure the 5 wire actuators (1) in position using the screws (16) .

After placing the actuators in the neutral position, secure the rods (25) to the original rods using the rod clamping block (19)-(20) .

Tailgate .

Position and secure the 2 wire actuator (2) on the bar (24) in accordance with the diagrams (Using the screws (16)) .

Drill the bar mountings (24) .

Protect the drilled holes using an anti-corrosion product .

Secure the bar/actuator assembly (Using the mountings (17)-(18)) .

Drill the plate (F), operating the tailgate striker to secure the locking rod (28) .

2 - 4 - ROUTING OF HARNESSES

Route the shorter 5 wire harness to the left front door side .

Route the longer 5 wire harness to the right front door side .

Route the tailgate 2 wire harness (10 m) into the left quarter panel (F) and through the tailgate grommet (E) .

2 - 5 - ELECTRICAL CONNECTIONS IN ACCORDANCE WITH THE DIAGRAM

Cut the harnesses to the correct length .

Connect the actuators to the harnesses using the pink Raychem sleeves 18.22 (11) .

Refit the various grommets .

Connect the supplies at the rear of the passenger compartment fuse box using the clips 6.3 (29) .

Fit the 15 A fuses .

Connect the earth using the terminal (12) .

Insulate the green/white and pink wires (not used for the function) using the retractable cable cover (31) .

If required :

- fit the diode (9,5 mm diameter hole) and connect the module
- connect the yellow wires (lighting of direction indicators on locking) to the direction indicator wires: one for each line

Refit the passenger compartment fuse box .

Connect the battery .

Carry out the tests (ignition keys in hand) .

If necessary : Replace the sealing sheets :

- Part No. 9365.C4 : front left-hand door
- Part No. 9365.C5 : front right-hand door

Refit the various trims .

2 - 6 - ELECTRICAL CONNECTIONS

(A) Aerial lead .

(B) LED .

(C) 15 A direct positive .

(D) Ignition controlled +ve 15 A .

(E) Yellow .

(F) Black .

(G) Pink .

(H) Mauve .

(I) Brown .

(J) Red .

(K) Blue .

(L) Orange .

(M) Red/White .

(N) Green/White .

(P) Additional motor kit .

(Notice valid subject to product modification) .