C7AP0JV1 - 206

FITTING THE ELECTRIC WINDOW KIT

1 - COMPOSITION OF THE ELECTRIC WINDOW KIT

Part No. 9652.WE (3-door) .

Part No. 9652.XK (5-door) .

description | reference | quantity
--- | --- | ---
left-hand electric window mechanism | 1 | 1
right-hand electric window mechanism | 2 | 1
switch bracket | 3 | 1
rocker switches | 4 | 2
4 pin relay | 5 | 1
relay holder | 6 | 1
connection clip on the relay-holder | 7 | 4
fitted switch harness | 8 | 1
fuse 30 A (+ battery) | 9 | 1
fuse 10 A (ignition controlled +ve) | 10 | 1
rivets (6,4 x 13) | 11 | 10
6,3 flat clip (for connection to the passenger compartment fuse box) | 12 | 2
clip-holder 2,8 (electric window motor connections) | 13 | 2
clip(s) 2,8 (electric window motor clip holder) | 14 | 4
seal on wires | 15 | 4
trim panel blanks | 16 | 2
earth terminal | 17 | 1
wire : red | 18 | 1
wire : orange | 19 | 1

To be ordered (if necessary) 3-door :

- sealing panel (left side) Part No. 9365.C4
- sealing panel (right side) Part No. 9365.C5

To be ordered (if necessary) 5-door :

- sealing panel (left side) Part No. 9365.C6
- sealing panel (right side) Part No. 9365.C7

2 - ELECTRIC WINDOW FITTING METHOD

2 - 1 - SPECIAL TOOLS

Pneumatic riveter .

Punch : Part No. 9652.KK .

2 - 2 - REMOVAL OF THE MANUAL MECHANISM (ON THE LEFT AND RIGHT HAND DOORS)

Lower the glass approximately two thirds of its travel .

Remove : The trim pad .

Remove : The sealing sheet (By cutting the edge bead of adhesive using a cutter) .

Unclip the window (2 clips at (A)) .

Raise the window and retain it in the high position with adhesive tape (B) .

Drift out the rivet studs (C) before drilling out .

Unclip the mechanism cable retaining clip (D) .

Drill out the rivets (C) using a 6,4 mm drill bit .

Remove the manual window mechanism (E) .

Vacuum up the remains of the drilled out rivets .

Fit the electric window mechanism (F) to the door .

Position the rivets (C) to align each part of the mechanism .

Rivet .

Clip the mechanism cable retaining clip (D) and the window .

2 - 3 - ELECTRICAL CONNECTIONS

Disconnect the battery .

On the handbrake console, remove the box/rear blank (G) .

Fit the 2 electric window switches (4) on the switch bracket (3) .

Connect the harnesses (8) to the electric window switches (4) .

Route the harnesses (8) in the handbrake console as far as the bulkhead .

Route the 2 x 2 blue/black wires (motor supplies) towards the right and left hand door grommets .

Fit the bracket + switches assembly on the handbrake console .

2 - 4 - ROUTING OF HARNESSES

Unclip the door grommets (H) .

Unclip the connectors (I) by operating the lock (J) .

Route the 2 blue/black electric window motor wires and pass them into the grommets (H) .

2 - 5 - WIRING DIAGRAM

Disconnect the battery .

Remove the passenger compartment fuse box .

IMPERATIVE : check the polarity of the motors before fitting the connectors (13) .

(A)Red .

(B) Brown .

(C) Grey .

(D) Black .

(E) Blue .

(F) Orange .

2 - 6 - TEST(S) OF OPERATION

Connect the battery .

Check the polarity of the motors before fitting the connectors (13) .

(K) Black wire .

(L) Blue wire .

Fit the motor clip holders .

[1] Punch .

(M) Door panel .

Using the punch part number 9652.KK, drill out the window winder passage holes on the door panels aligning them and fit the blanks (16) .

If necessary : Replace the sealing sheets .

Refit the door trims .