C7AP0IV1 - 206

FITTING THE 5 DOOR CENTRAL LOCKING KIT

1 - COMPOSITION OF THE CENTRAL LOCKING KIT

1 - 1 - 5 DOOR KIT

Basic kit (Actuators + Harnesses) : Part No. 9652.TZ .

Actuator rods kit : Part No. 9652.WF .

NOTE : the crossed out parts are not used for fitting this kit .

description reference quantity
5 wire actuator 1 2
2 wire actuator 2 3
electronic unit 3 1
radio control 4 2
diode with harness 5 1
key-ring 6 2
see-through label 7 2
plastic clip 8 7
RAYCHEM sleeve (yellow 10.12) 9 1 (not used)
RAYCHEM sleeve (blue 14.16) 10 3 (not used)
RAYCHEM sleeve (pink 18.22) 11 16
8 mm diameter blue earth terminal 12 1
fuse holder 13 2 (not used)
fuse 15 A 14 2
clip(s) 15 5 (not used)
4,5 x 30 cross-head screw(s) 16 10
4,2 x 16 cross-head screw(s) 17 10
metal nut 18 10
rod clamping block 19 4
socket head bolt(s) (4 x 0,70) 20 8
securing clip(s) 21 2 (not used)
actuators securing bar 24 4
front doors harness 22 1
tailgate harness 31 1
rear doors harness 23 1
250 mm retractable cable sleeve 30 1
U-shape rod clamp 32 4 (not used)

description reference quantity
front door actuator rods (3-door) 25 2
front door actuator rods (5-door) 26 2
rear door actuator rods (5-door) 27 2
tailgate actuator rod (3 and 5 door) 28 1
clip(s) 6,3 (battery +ve and ACC +ve connection on the passenger compartment fuse box) 29 2

NOTE : to be ordered : 2 rear door grommets Part No. 9652.WH .

2 - CENTRAL LOCKING FITTING METHOD : 9652.TZ KIT + 9652.WF KIT (5-DOOR)

Disconnect the battery .

2 - 1 - COMPONENTS TO BE REMOVED

-door .

Remove the front and rear door trims .

Remove the sealing sheets from the front and rear doors by cutting the bead of adhesive .

Remove the grommets (A) from the front doors .

Disconnect the speaker harnesses (B) by operating the lock (C) .

Remove the passenger compartment fuse box .

Remove the rear door grommet blanks (D) .

Tailgate .

Remove the left rear quarter panel trim .

Remove the tailgate trim .

Remove the tailgate grommet (E) .

2 - 2 - FITTING THE CENTRAL LOCKING KIT

Secure the central locking module (3) close to the passenger compartment fuse box .

Connect the harness to the module (according to the wiring diagram) .

2 - 3 - POSITIONING THE ACTUATORS

Front doors .

Actuators fitting method : On the front doors :

Secure the 5 wire actuators (1) to the front doors using the screws (16) .

After placing the actuators in the neutral position, secure the rods (26) to the original rods using the rod clamping block (19)-(20) .

Rear doors .

Actuators fitting method : On the rear doors :

Position and secure the 2 wire actuators (2) to the bars (24) using the screws (16) in accordance with the diagram .

Drill the mountings of the bars (24) .

Protect the drilled holes using an anti-corrosion product .

Secure the bar/actuator assemblies using the mountings (17)-(18) .

After placing the actuators in the neutral position, secure the rods (27) to the original rods using the rod clamping blocks (19)-(20) .

Tailgate .

Position and secure the 2 wire actuator (24) on the bar in accordance with the diagrams (Using the screws 16) .

Drill the bar mountings (24) .

Protect the drilled holes using an anti-corrosion product .

Secure the bar/actuator assembly (Using the mountings (17)-(18)) .

Drill the plate (F), operating the tailgate striker to secure the locking rod (28) .

2 - 4 - ROUTING OF HARNESSES

Route the shorter 5 wire harness to the left front door side .

Route the longer 5 wire harness to the right front door side .

Route the 2 wire harnesses, the shorter on the left-hand side, the longer on the right-hand side, for the rear doors .

Fit the rear door grommets : Part No. 9652.WH .

Route the tailgate 2 wire harness (10 m) into the left quarter panel (F) and through the tailgate grommet (E) .

2 - 5 - ELECTRICAL CONNECTIONS IN ACCORDANCE WITH THE DIAGRAM

Cut the harnesses to the correct length .

Connect the actuators to the harnesses using the pink Raychem sleeves 18.22 (11) .

Refit the various grommets .

Connect the supplies at the rear of the passenger compartment fuse box using the clips 6.3 (29) .

Fit the 15 A fuses .

Connect the earth using the terminal (12) .

Insulate the green/white and pink wires (not used for the function) using the retractable cable cover (31) .

If required :

Refit the passenger compartment fuse box .

Connect the battery .

Carry out the tests (ignition keys in hand) .

If necessary : Replace the sealing sheets :

Refit the various trims .

2 - 6 - ELECTRICAL CONNECTIONS

(A) Aerial lead .

(B) LED .

(C) 15 A direct positive .

(D) Ignition controlled +ve 15 A .

(E) Yellow .

(F) Black .

(G) Pink .

(H) Mauve .

(I) Brown .

(J) Red .

(K) Blue .

(L) Orange .

(M) Red/White .

(N) Green/White .

(P) Additional motor kit .

(Notice valid subject to product modification) .