B2BG14K1 - 206 MA GEARBOX

REMOVAL - REFITTING CLUTCH CABLE

1 - SPECIAL TOOLS

[1] Clip pliers CLIC (-).0172 .

2 - REMOVAL

TU1JP ENGINE TU3JP ENGINE EMISSION CONTROL CEE 95

Remove :

• the collar (1) (using the tool [1])
• the oil vapours breather tube (at (A))
• the air cleaner assembly (2)

TU5JP ENGINE EMISSION CONTROL CEE 95

Remove :

• the collars (1) (using the tool [1])
• the oil vapour breather pipes (at (A))
• the air cleaner (2)
• the air outlet union

ALL MODELS

Pull the clutch cable to remove it from the clutch lever .

NOTE : if this is not possible (automatic take-up mechanism jammed) unscrew bolt (3) to create a minimum clearance at the clutch pedal .

Remove (In the following order) :

• the cable sleeve end piece (4)
• the pad (5)
• the clutch cable from the cable sleeve stop support

Remove the clutch pedal yoke (6) .

RIGHT HAND DRIVE

Open the clips (7) .

Separate the expansion tank .

Remove the nuts (8) .

ALL MODELS

Using a screwdriver (B), press at and remove the clutch cable from the bulkhead crossmember .

Remove the clutch control cable .

3 - REFITTING

Coat the contact surface of the washer TOTAL N3945 with (C) multi-purpose grease at .

Use (ESSO NORVA 2734) grease to coat the yoke (5) .

Coat the pad (D) and the pad (6) at (E) with tyre fitting compound .

IMPERATIVE : do not use grease .

Refit the clutch cable in the bulkhead crossmember .

RIGHT HAND DRIVE

Tighten the nuts (7) to 1 da.Nm .

Close the clips (8) one of which is on the sleeve (9) .

ALL MODELS

Continue the fitting operations in the reverse order to removal .

Apply and release the clutch several times fully .

Check and if necessary adjust the position of the pedal (Refer to the relevant procedure) .

Before refitting the air filter, check that the following components are present and positioned correctly :

• seal (at (F))
• stop (at (G))

Continue the fitting operations in the reverse order to removal .